The new portable profile and lead inspection unit ES4400 offers an exact method of portable measurement thanks to the robust and precise build. A high degree of operational convenience is possible due to the built-in processing of the measured data. The quality level of the gear teeth is easily determined by the evaluation software according to ISO, DIN or AGMA standards. The evaluation is displayed via Wi-Fi on a rugged 10.1" tablet with Windows 10 professional and can be stored as a PDF file or printed out. Operation The portable profile and lead measuring instrument is used ac-cording to the existing condition on the gear. It is clamped on the workpiece. By using defined datum points, the instrument is precisely adjusted to the gear axis and center. The measurement can be done on the gearing machine or on the workshop floor. Determination of Center and Inclination - Instrument to Gear The operator is guided through the setup and the measurement. The Learning time is minimal, and the measurements are performed automatically. The measurements are stored automatically and can be re-called via the part numbers identifications. Measuring functions for involute spur and helical gears: Profile and Helix Test results and their analyses according to DIN, ISO, AGMA Profile Fα, ffα, fHα, fHαm Helix (tooth alignment) Fβ,ffβ, fHβ, fHαm Crown Cα, Cβ
Description Metric Inch
Workpiece Diameter min/max 600mm/unlimited 23.622″/unlimited
Standard Module / DP 3-80 Mod 8.4666 – 0.3175 DP
Larger Modules / DP On Request On Request
Standard Number of teeth Up to 999 Up to 999
Higher Number of teeth On Request On Request
Helix angle +/- 35° +/- 35°
Gear width according to customer requirements Standard 1300mm Standard 51.18”
Left/right hand measurement changeover Automatic Automatic
Magnification for diagrams selectable 100, 250, 500, 1000, 2000 100, 250, 500, 1000, 2000
Approx. net weight (depending on gear width) 255kg 562.2 lbs
Dimensions 2100 x 1010 x 800 mm 82.67″ x 39.76″ x 31.49″
Measuring range ± 500 µm 0.00984″
Accuracy VDI 2613 Group I VDI 2613 Group I
Power requirements 400 Volts 50/60 Hz. ±10% 400 Volts 50/60 Hz. ±10%
Machine Color Light Grey Light Grey
The evaluation comprises of the following parameters and evaluated per ISO 1328, AGMA 2000, 2015 and DIN 3962
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