SMG SH410 Vertical CNC Gear Hobbing Machine with Fanuc 0iMF CNC

SMG SH410 (IN-STOCK) SPECIFICATIONS:

MACHINE CAPACITY: METRIC INCH
Max. Workpiece Diameter with ring loader: Φ410 mm 16.141"
Max. Workpiece Diameter manual machine: Φ410 mm 16.141"
Max. Workpiece Length: 795 mm 31.29"
Max. Module: M8 3.2DP
See "Working Ranges" (Below) for Additional Capacity Data.

WORK TABLE:
Max. Table Speed: 200 rpm
Table Drive Power 7 kW 9.4 Hp
Table Drive Torque 600 Nm 442 lb ft.
Table Outside Diameter: Φ330 mm 12.992"
Table Bore Diameter: Φ120 mm 4.724"

HOB HEAD:
Max. Hob Diameter/Length: 130/230 mm 5.1"/9.0"
Max. Hob Speed: 1000 rpm (Optional 1500, 2000 rpm)
Max. Hob Shift(Y-axis) Travel: 210 mm 8.267"
Hob Swivel Angle: ±45º
Hob Arbor Taper: BT #40
Hob Spindle Output: 15kW 20 Hp
Hob Head Torque: 900 Nm 663 lb ft.
Hob Arbor: Φ32mm Diameter Standard - Can Be Customized, Specify with Order.
(8, 10, 13, 16, 19.05, 22, 22.2225, 25.4, 27, 31.75, 32, 38.1 & 40mm)

WORKING RANGES:
X-AXIS:
X-Axis Travel(Radial): 290(15~305) mm 11.41(0.59"~12")
(Optional radial travel length): 320(15~335) mm 12.59"(0.59"~13.19")

Z-AXIS:
Z-Axis Travel(Axial): 370(150~520) mm 14.5"(5.9"~20.4)
(Optional axial travel length): 600(150~750) mm 23.6"(5.9"~29.5")

TAILSTOCK:
Tailstock Center Travel: 400(215~615) mm 15.7"(8.46"~24.2")
Tailstock Pressure Max: 16,000 Nm 11,800 ft/lb.

FEED RATES:
X-Axis (Cutting): 0.1 ~ 500 mm/min 0.004 ~ 19.68"
X-Axis Rapid(Radial): 12 m/min 472 ipm
Z-Axis (Cutting): 0.1 ~ 500 mm/min 0.004 ~ 19.68"
Z-Axis Rapid(Axial): 12 m/min 472 ipm
Y-Axis (Cutting): 0.1 ~ 500 mm/min 0.004 ~ 19.68"
Y-Axis Rapid (Tangential): 5 m/min 472 ipm
_______________________________________________________________________________
MISCELLANEOUS SPECIFICATIONS:
Number of Axes: 6 (X = Column Travel - Radial)
(Y = Hob Shift)
(Z = Hob Head - Axial)
(A = Hob Head Swivel)
(B = Hob Rotation)
(C = Table Rotation)
CNC CONTROL SYSTEMS: Fanuc 0iM-F - OR - Siemens 840D SL - is an Option
All SMG Machines incorporate UPS Systems - Automatic Power Failure Retract Systems.
Floor Space(L x W x H): 2776x3329x2990 mm 109"x 131"x 117"
Machine Weight 11,000 kg 24,250lbs
Total Connected Load (Approximate): 40 kVA
Operating Voltage +10/-5%: 220, 3 Phase VAC
Operating Frequency: 24 V DC

CHIP CONVEYORS:
Magnetic Scraper-Type Conveyor (Standard): Ferrous Materials
'Smart' Hinge Chain Drum-Type Conveyor (Optional): Ferrous or Non-Ferrous Materials
'Smart-+' Hinge Chain Drum-Type Conveyor (Optional)*: Ferrous or Non-Ferrous Materials
* Incorporates Coolant Recovery Device.

MACHINE APPLICATION DETAILS & OPTIONS:
- Hobbing (axial, radial/axial) of spur and helical gears using one or multiple cut technology using climb or conventional feed with HSS or carbide hobs.
- Disc and shaft type workpieces.
- Spur and Helical Gears.
- Small Cone Gears.
- Cylindrical, Crowned or Tapered Gears.
- Special Profiles (Splines) with Special Tools.
- Worm (Wheel) Gear Hobbing.
- Tangential Hobbing Operation.
- Sprocket Hobbing.
- Ring Gear Hobbing.
- Multiple Gear / Stacking Hobbing.
*The above mentioned technical data may vary depending on the geometry of the workpiece to be machined and on the loading system and workholding fixtures used.
- This machine has been specifically developed for DRY hobbing operations and high speed cutting.
- This machine can be operated either DRY or WET with appropriate countermeasures; best to specify DRY or WET at time of order.
- Includes FULL Enclosure - Closed Top with opening for mist collector connection.
- Inner Stainless Steel Way Covers.
- Includes Hob Tool presetting station.
- Torque motor table design.
- Chiller Unit Integrated into Machine.
- Temperature Compensation is Standard.
- Central Lubrication System for all guideways and required positions. PLC controlled.
- Geared hob head with anti-backlash design.
- Skiving / Auto Stock Division Option Available.
- 2 or 4 Position Ring-Loader System Option Available.
- Optional Deburring / Chamfering Station Available.
- Optional Workpiece Stocking Systems / Conveyors Available.
- Robot Load Interface Option Available.
- Automatic Operator Door Option Available.
- Conversational Programming Standard - no need to know G or M Codes.
- Part Seat Confirmation System Available.
- Steady Rest Available - for Shaft-Type Parts Support in Tailstock.
- Coolant Oil Chiller Available.
- Minimum Quantity Lubrication Unit Available - for Dry Cutting.
- Disc-Type Pre-Deburring Device Available.
- Oil Mist Collector Available.
- X-Axis Linear Scale / Feedback System Available.
- Hob Tool Wear Monitoring System Available.
- Chamfer Cut Function (Fette Type) Available.
- Complete Workholding Systems Available.
- Complete Ancillary Automation Systems Available.
- Warranty Period - 1 Year Standard.
- Production Lead Time: 4 - 6 Months Dependent Upon Backlog at Time of Order.