First produced in 2023, the Hamai N70 design is effectively a clean sheet of paper to address longer and larger workpieces as well as incorporating automation into the base and still maintaining a compact footprint. To that end the N70 incorporates a 15 Degree Slant-Type hob head design to facilitate chip disposal and more flexible automation in one stroke.
Featuring longer axial strokes, higher horsepower (& torque!) motors and a 15.9" color display, the N70 is capable of producing parts up to 120mm in diameter and 200mm in length. Standard for Hamai machines, the N70 also incorporates direct-drive work and cutter spindles. This machine are suitable for WET or DRY operations for cutting gears up to 2.5 Module / 10.316 DP. Coupled with the reliable Fanuc Series 31i CNC controls and drive system with conversational data input these machines are ideal for production & job shop environments.
Heavy duty design & construction make these machines absolutely ideal for high accuracy requirements on smaller gears. With various loading system options as well as optional skiving hobbing systems for hardened gears, these machines will be a welcome addition to your high-precision hobbing machine stable and will elevate your production to a whole new level.
Known for their heavy-duty construction, Hamai horizontal hobbers are known in tight circles for their high accuracy and stability in production applications. In many cases, gears are produced with similar AGMA quality levels as ground gears. As a stable platform for DRY cutting, these compact machines can be configured for dedicated or flexible production scenarios and can even be kitted out for skive hobbing of hardened gears.
The N70 model is the BASE model and comes equipped for the US Market with Options added (and available Options) per below.
HAMAI N70 SPECIFICATIONS:
MACHINE CAPACITY: METRIC INCH
Maximum Work Piece Diameter (w/50mm hob) 70 mm 2.755"
Max Work Piece Dia. (w/32mm hob) 120 mm 4.724"
Maximum Workpiece Length 200 mm 7.87"
Maximum Module 2.5 Module 10.16 DP
See "Working Ranges" (Below) for Additional Capacity Data.
WORK TABLE:
Minimum ~ Maximum Table Speed 10 RPM ~ 1000 RPM
Table Drive Power 7.8 kW 10.6 HP
Table Drive Torque 400 Nm 295 ft lbs.
Table Bore Diameter 50 mm 1.97"
Table Outside Diameter 110 mm 4.33"
HOB HEAD:
Maximum Hob Diameter 50 mm 1.968"
Maximum Hob Length 50 mm 1.968"
Minimum ~ Maximum Hob RPM 200 RPM ~ 6000 RPM
Hob Head Maximum Torque 119 Nm 87.8 ft lbs.
Hob Spindle Power 25 kW 34 HP
Hob Arbor Diameter (STD) 13 mm 0.5"
Hob Arbor Diameter (OPT) 8 mm / 10 mm / - OR - Inch Sizes
Maximum Hob Shift Travel 100 mm 3.937"
How Swivel Angle ±45 Degrees
Hob Arbor Taper NT#30 Taper
WORKING RANGES:
X-AXIS:
Radial Minus / Plus Limit 10 mm ~ 100 mm 0.393" ~ 3.937"
Total Radial Travel 90 mm 3.54"
Z-AXIS:
Axial Minus / Plus Limit 170 mm ~ 370 mm 6.692" ~ 14.566"
Axial Travel 200 mm 7.874"
TAILSTOCK:
Tailstock Minus / Plus Limit 210 mm ~ 460 mm 8.267" ~ 18.110"
Tailstock Body Travel 250 mm 9.84"
Tailstock Force Range 100 Nm ~ 5000 Nm 74 ~ 3,688 lb ft.
FEED RATES:
Radial (X) Cutting 0.1 ~ 500 mm/min 0.004 ~ 19.68"
Radial (X) Rapid 8000 mm/min 314.96"/min
Axial (Z) Cutting 0.1 ~ 500 mm/min 0.004 ~ 19.68"
Axial (Z) Rapid 8000 mm/min 314.96"/min
Tangential (Y) Cutting 0.1 ~ 500 mm/min 0.004 ~ 19.68"
Tangential (Y) Rapid 3000 mm/min 118.11"/min
MISCELLANEOUS SPECIFICATIONS:
Number of Axes 7 X = Radial Feed
Y = Hob Shift
Z = Axial Feed
A = Hob Head Swivel
B = Hob Spindle
C = Work Table
W = Tailstock
CNC Fanuc 31i-B Plus
Machine Length 2000 mm 55.1"
Machine Width 2100 mm 82.7"
Machine Height 2000 mm 55.1"
Machine Weight 5500 kg 12,125 lbs.
Voltage 200 - 230 VAC 3 Phase
Frequency 60 Hz
Load 34 kVA
AVAILABLE SOFTWARE / MACHINE FUNCTIONS:
Hob spindle & worktable positioning.
Multiple gears - up to 4 different data sets.
Automatic workpiece safety - prevents cutting workpiece twice.
One way cutting.
Double cutting (2 cycle).
Double cutting (conventional / climbing).
Crowning (Lead) cut.
Taper cutting.
Inch/Metric Switching/Conversion.
Automatic hob shift - both directions.
Working Hour / Working Counter.
Tailstock (Pressure Control).
Stored Program Memory - Maximum 39 pcs.
Hob Tool Wear & Breakage Monitoring.
OPTIONAL MACHINE ITEMS (SPECIFIC TO APPLICATION):
Chip Conveyor for DRY Hobbing (in Lieu of WET - STD).
Chip Conveyor for DRY / WET Hobbing - for ability to switch types.
5C Collet Adaptation System.
A-Axis Hob Head Swivel - specify ±45 Degrees - OR - +65/-25 Degrees.
X-Axis Retract Function - Power Failure Protection.
Hydraulically Actuated Deburring Slide System.
Electrical Cabinet A/C System.
Base N70 Machine w/CNC Control - Fanuc 31i w/7 Axes of Control.
Gantry Loader System.
Automatic Door System.
Automatic Lubrication System.
Automatic Hob Arbor Clamping System.
Full Machine Enclosure w/150mm Dia. Mist/Dust Collection Flange.
LED Lighting.
3 Color External Signal Lamp.
Mist Collector.
One Hob Arbor with Spacers.
Hob Arbor Counter Bearing Assembly.
Chip Conveyor or WET Hobbing.
Chip Box.
Oil Temperature Cooler (Chiller).
Electrical Cabinet A/C System.
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