Donner + Pfister SP4200 Analytical Gear Inspection Machine

Description

Retrofit CNC gear measuring center SP4200
The MAAG CNC gear measuring centers modernized by us are equipped with the latest CNC Siemens system for X, Y, Z, T and C axes. The entire control cabinet with all electronic components and wiring has been replaced. All motor power and feedback cabling has been replaced. All glass scales for X, Y, Z and T with the encoder C-axis have been replaced with Heidenhain measuring systems. The original measuring probe is replaced with the high-precision standard SP80H probe from Renishaw.
Thanks to the measuring system sealing air, work shop operation is possible.The high-performance measuring CPU and evaluation software was developed in-house by DPAG.
This new system on the proven and robust MAAG base machines offers high accuracy and repeatability as well as outstanding reliability for many years. The use of standard components such as Siemens, Heidenhain and Renishaw simplifies maintenance. The retrofit also significantly reduces the company's carbon foot print.

INCLUDED ITEMS

Retrofit SP42 at DPAG workshop Included

Disassembling, cleaning, checking of guide ways

Control inbuilt in machine or desk style cabinet Included

Measuring Control CPU DPAG
Color Laser Printer
Electric, new wiring, new cabling, new push buttons
Control box according to EN 60204-1

Siemens CNC (Motion Control System) Included
with 4 digital servos and synchro motors

Operating Included
Joystick
TFT Operating Panel (Axis position probe administration status)

3D scanning probe SP80 H Renishaw Included

Measuring systems C, Y, Z Heidenhain Included

Workpiece clamping between centres d=24mm Included
or directly on rotary table

Standard stylus 2mm HM Included

Standard MAAG work driver d=15-33 mm Included

Reference spheres for probe calibration Included

Required software license DPAG Included

Firmware for gear measuring functions Included
SP-4200 control unit

Calibration with gear standard and certificate included Included
Calibration of the scanning probe using non-linear
optimization polynomial functions on certified reference
sphere with factory certificate.
Verification on Gear Artifacts

Remote Service (Internet connection provided by the customer) Included

New 2-component coating RAL 7035 light grey Included

Static protocol all axis Included

Gear Measuring Accuracy - CLASS I according to VDI/VDE 2612/13 Included
Temperature conditions 20ºC +5ºC/-3ºC, 1ºC/hour, 1ºC/m