New 2025 GEARTEC.CZ GTS 200 I | Gear Inspection Machines

Description

The GTS200 I (I stands for internal gearing) is based on a substantial granite component to prevent the measurement from any vibration that may have an impact on measuring parts. The machine is equipped with high accuracy linear encoders by Heidenhain (Germany) and Renishaw (the UK) linear scale optionally allowing to measure parts in the highest quality and best repeatability.

The driving axis (for the master gear) is assembled with a Maxon motor unit (by Maxon motors, Switzerland) including a gearbox and rotary encoder. If technically wise, the motorized unit is equipped with Rexroth-Bosch motor and servo motor controller. The standard machine is manual – as per movement of the axis, measuring itself is fully computer controlled. The machine may also be equipped with additional encoders / sensor, see the quotation. A master gear is normally clamped lightly as a standard on a stationary arbor. Tested parts are clamped on a rotary table where clamping fixtures are assembled.

Measured deviations according to current Standards

All deviations mentioned below are measured according to current standards. All deviations can be measured in microns or inches.

Double flank deviations

Fi" Total composite error
fi" Tooth to tooth error
Fr" Radial runout (average value of double flank deviation)

Other measurable deviations

Aa Fluctuation of axis distance
Mdk Measure over ball
j Backlash

Measured deviations according to current Standards

All deviations mentioned below are measured according to current standards. All deviations can be measured in microns or inches.

Double flank deviations

Fi" Total composite error
fi" Tooth to tooth error
Fr" Radial runout (average value of double flank deviation)

Other measurable deviations

Aa Fluctuation of axis distance
Mdk Measure over ball
j Backlash

Characteristics of the program

• Measuring process in program is controlled from data input to evaluation of results.
• No advanced PC knowledge required to operate the instrument.
• All measuring parameters are saved to reduce setting up the time.
• Measured values can be evaluated in DIN, ISO, AGMA BS standards or by company specified values
• Exact display of the double flank diagram showing Fi", fi" and the average value of Fr"
• Location of detected tooth nicks
• Measuring of backlash and thickness over teeth
• Deviations are measured in microns or inches
• Saving of diagrams
• Free selection of counting/numbering and saving of the measured results
• Input of parameters in /mm/ or /inch/, and in module or DP, CP
• Multilingual application (languages upon request)
• Company logo on printout records
• Graphic display of good and rejected parts
• Data export via TXT or CSV format
• Data backup and re-entry
• FFT-Analysis (Frequency analysis)
• Export of data acc. to Industry 4.0 / OPC-UA protocol - optional and many other

Our newest hardware is based on minimal but efficient and reliable solution. It is boxed into a good looking and modern aluminum chassis with several nicely done connectors from rear side for the probes and encoders.
Evaluation and control electronics, safety fuse(s), servo motor controller, power supply as well as digital inputs/outputs unit is in-built into this box.
The unit is absolutely silent without any fans disturbing your work by audible noise.

Part of the system is a professional all-in-one computer based powerful Intel Core i5 processor with 8GB DDR RAM running on
Windows 11 (64bit) operation system. 23.8-inch* wide, full HD resolution screen provides clear view of every pixel of the measuring diagram and 256GB SSD* disk supports it with fast data transfer.
(*upon current availability and decision of manufacturer).

Our system that is based on a fully digital technology will exceeded all expectations you may have on this system. The system provides excellent feedback to the customer (machine operator), reliable and extremely accurate results, several additional software modules, precise motor adjustment (fine tuning, truly precise speed adjustment), independent of the operating system of the computer (whatever update is possible and does not limit usage of the machine), 64-bit technology, smooth and requested integration to company network and last but not least compliance to INDUSTRY 4.0 requirements.