New 2025 GEARTEC.CZ GTS 200 IE-M | Gear Inspection Machines

Description

Description of the machine

• The GTS200 IE-M (I stands for internal gearing, E stands for external gearing and M stands for fully motorized) is based on a substantial granite component to prevent the measurement from any vibration that may have an impact on measuring parts.
• Three pieces of motorized linear slides (inclusive upper center)
• Digital linear probe for double flank measurement
• Digital linear encoders built in the linear guideways for precise setting and measuring of axis distance (as well as axis distance fluctuation during the measurement)
• One driving rotary axis
• Motor units as well as motor controllers are by Rexroth-Bosch and the speed is controlled by measuring application.
• Complete wiring box with all electronics integrated
• Aluminum box/cabinet for the machine and all needed electronics
• Led light to illuminate the working area
• Protective encasement of the machine

Measured deviations according to current Standards

All deviations mentioned below are measured according to current standards. All deviations can be measured in microns or inches.

Double flank deviations
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Fi" - Total composite error
fi" - Tooth to tooth error
Fr"- Radial runout (average value of double flank deviation)

Other measurable deviations
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Aa -Fluctuation of axis distance
Mz -Measure Over Teeth (for External Gearing)
Mdk -Measure over ball Backlash

Characteristics of the program
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• Measuring process in program is controlled from data input to evaluation of results.
• No advanced PC knowledge required to operate the instrument.
• All measuring parameters are saved to reduce setting up the time.
• Measured values can be evaluated in DIN, ISO, AGMA BS standards or by company specified values
• Exact display of the double flank diagram showing Fi", fi" and the average value of Fr"
• Location of detected tooth nicks
• Measuring of backlash and thickness over teeth
• Deviations are measured in microns or inches
• Saving of diagrams
• Free selection of counting/numbering and saving of the measured results
• Input of parameters in /mm/ or /inch/, and in module or DP, CP
• Multilingual application (languages upon request)
• Company logo on printout records
• Graphic display of good and rejected parts
• Data export via TXT or CSV format
• Data backup and re-entry
• FFT-Analysis (Frequency analysis)
• Data export to QS-STAT application (available upon request) and many other

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Our newest hardware is based on minimal but efficient and reliable solution. It is boxed into a good looking and modern aluminum chassis with several nicely done connectors from rear side for the probes and encoders.
Evaluation and control electronics, safety fuse(s), servo motor controller, power supply as well as digital inputs/outputs unit is in-built into this box.
The unit is absolutely silent without any fans disturbing your work by audible noise.

Part of the system is a professional all-in-one computer based powerful Intel Core i5 processor with 8GB DDR RAM running on
Windows 11 (64bit) operation system. 23.8-inch* wide, full HD resolution screen provides clear view of every pixel of the measuring diagram and 256GB SSD* disk supports it with fast data transfer.
(*upon current availability and decision of manufacturer).

Our system that is based on a fully digital technology will exceeded all expectations you may have on this system. The system provides excellent feedback to the customer (machine operator), reliable and extremely accurate results, several additional software modules, precise motor adjustment (fine tuning, truly precise speed adjustment), independent of the operating system of the computer (whatever update is possible and does not limit usage of the machine), 64-bit technology, smooth and requested integration to company network and last but not least compliance to INDUSTRY 4.0 requirements.