SOLD! LORENZ LS-180 On-Site Recontrol Program

Lorenz LS 180 Shaping Machine Re-control Program:

Item General
1 All work will be done at your facility in Fort Wayne, IN.
2 The machine will be fully re-controlled with a new CNC, new drives and servo motors, and a new electrical cabinet. Customer to provide the following items to the best of their ability:
- Machine Documentation including Electrical, Mechanical, Flute & Pneumatic Power System Drawings and PLC logic printout - if available.
- Machine runoff / acceptance programs, workpieces and associated tooling.
- Connections: Disconnections / Reconnections of machine to plant power.
- Reconnection of Machine to - or incorporation with - any associated safety systems not in scope listed herein.
3 X Axis will receive Fanuc Alpha 12/4000HV.
4 Z Axis will receive Fanuc Alpha 12/4000HV.
5 B Axis will receive Fanuc Alpha 22/4000HV.
6 C Axis will receive Fanuc Alpha 22/4000HV.
8 Spindle will receive Fanuc Spindle Motor Alpha iL 15/7000HV.

Mechanical:
8 Engineer as required then manufacture and supply all motor adaptation flanges, couplings and pulleys.
9 Remove old servo motors and install new servo motors.
10 MTB will check and report on all axes positioning and performance.
11 No mechanical repairs will be undertaken unless required to complete the recontrol. Should MTB identify any mechanical issues during the recontrol we will bring them to your attention and a course of action can be determined at that time. Please note above items stated the may be part of a separate mechanical repair. This line also serves to notify that more mechanical issues may be found that must be addressed during re-control program.

Hydraulic:
12 MTB will interface the new CNC/PLC with the existing hydraulic system. However no hydraulic system modifications will be undertaken unless required to complete the recontrol. Please refer to section 11, above, for details.

Lubrication:
13 MTB will interface the new CNC/PLC with the existing lubrication system. However, no lubrication system modifications will be undertaken unless required to complete the recontrol. Please refer to section 11, above, for details.

Coolant:
14 MTB will interface the new CNC/PLC with the existing coolant system. However, no coolant system modifications will be undertaken unless required to complete the recontrol. Please refer to section 11, above, for details.

Chip Extraction:
15 MTB will interface the new CNC/PLC with the existing chip extraction system. However, no chip extraction system modifications will be undertaken unless required to complete the recontrol. Please refer to section 11, above, for details.

Electrical:
16 MTB will build a NEW electrical cabinet with all new equipment mounted inside it. IEC devices along with circuit breakers will be used wherever possible.
17 MTB will reuse existing operator panel and make a plate to mount new equipment. It will include the CRT, Keyboard and Machine operation panel mounted inside.
18 All new secondary encoder cabling will be run for encoders we need to replace.
19 Machine wiring which is not directly a part of the recontrol or retrofit will be reused, and connected via terminal strips within the new panel.
20 MTB will provide all wire, tags, conduit, flex and other miscellaneous equipment required to complete the installation per NFPA codes.
21 X axis will receive Heidenhain LC196F linear scale.
22 B axis will receive Heidenhain ROD426 rotary encoder.
23 All electrical prints and parts lists will be drawn with AutoCAD Electrical.
24 All new servo motor power and feedback cables will run.
25 Cabinet will remain in the current location
26 Power requirements will be 480VAC; 60Hz. Power figures will be available after the electrical engineering is completed.

Controls:
27 Fanuc 0iF Plus CNC
28 Fanuc 10.4” Color LCD touch screen display unit
29 Fanuc drives and motors
30 ATTENTION – If your plant power system is not a wye scheme with grounded center point, you will require an isolation transformer for these new drives.

Documentation:
31 Two (2) copies of the wiring diagrams on 11x17 paper. Per machine.
32 Two (2) copies of the MTB operators Instruction manuals. Per machine.
33 Two (2) copies of spare parts and service manuals for equipment supplied by MTB. Per machine.
34 Two (2) copies of the PLC logic interface program and backup USB. Per machine.
35 Two (2) copies of any mechanical prints for changes which MTB makes during the recontrol / retrofit / rebuild. Per machine.
36 One (1) copy of the Fanuc CD for the CNC and drives.

Installation and Run Off:
37 Customer to provide assistance with installing of the recontrol package with but not limited to cranes, forklift, ladders, etc.

Training:
38 MTB will supply 3 days operator training at the completion of the installation.

Build Specifications:
39 Electrical, mechanical, hydraulic, pneumatic and safety systems will be installed in accordance with all applicable customer specifications, and ISO, IEEE, ANSI, DIN and NFPA standards.