SOLD! GEARTEC.CZ Retrofit Hardware & Software Upgrade Package for Dual Flank Testing Equipment

This retrofitted machine (and PC & software to drive it) includes the following capabilities:

Electronics:
• Our hardware is based on minimalistic but efficient and reliable solution. It is boxed into a good looking and modern aluminum chassis with several nicely done connectors from rear side for the probes and encoders. Evaluation and control electronics, safety fuse(s), servo motor controller, power supply as well as digital inputs/outputs unit is in-built into this box. The unit is absolutely silent without any fans disturbing your work by audible noise.

• Part of the system is a professional all-in-one computer based powerful Intel Core i5/i7 processor with 8/16GB DDR RAM running on Windows 11 (64bit) operation system. 23.8-inch* wide, full HD resolution screen provides clear view of every pixel of the measuring diagram and 256GB SSD* disk supports it with fast data transfer. (*upon current availability and decision of manufacturer).

• Our system that is based on a fully digital technology has overperformed all expectations you may have on this system. The system provides with excellent feedback to the customer (machine operator), reliable and extremely accurate results, several additional software modules, precise motor adjustment (fine tuning, truly precise speed adjustment), independency on operational system of the computer (whatever update is possible and does not limit usage of the machine), 64-bit technology, smooth and requested integration to company network and last but not least compliance to INDUSTRY 4.0 requirements.

Characteristics of the measuring application:
• Measuring process in program is controlled from data input to evaluation of results.
• No advanced PC knowledge required to operate the instrument.
• All measuring parameters are saved to reduce setting up the time.
• Measured values can be evaluated in DIN, ISO, AGMA BS standards or by company specified values
• Exact display of the double flank diagram showing Fi", fi" and the average value of Fr".
• Location of detected tooth nicks.
• Measuring of backlash and thickness over teeth.
• Deviations are measured in microns or millimeters.
• Saving of diagrams.
• Free selection of counting/numbering and saving of the measured results.
• Input of parameters in [mm] and in module or DP, CP.
• Multilingual application – standard is English or German (other languages upon request).
• Company logo on printout records.
• Graphic display of good and rejected parts.
• Data export via TXT or CSV format.
• Data backup and re-entry.
• FFT-Analysis (Frequency analysis).
• Export of data acc. to Industry 4.0 / UPC-UA protocol – optional.
• Permanent license.
• SW package also comes up with a newly integrated database system replacing our old-fashion database engine based on Borland system. Our database structure now is based on SQL database that is commonly used and known to many. It allows, among others, integration of the measuring application to local network, access to the database by different users, data export that complies to INDUSTRY 4.0 requirements and almost unlimited capacity. Measured deviations according to current Standards. All deviations mentioned below are measured according to current standards. All deviations can be measured in microns or inches.
Double flank deviations:
Fi" Total composite error
fi" Tooth to tooth error
Fr" Radial runout (average value of double flank deviation)
Other measurable deviations:
Aa Fluctuation of axis distance.
Mz Measure over teeth.
Mdk Measure over ball.