Donner + Pfister (D+P) ES4400 Portable Lead and Involute Tester
Donner + Pfister (D+P) ES4400 Portable Lead and Involute Tester
Donner + Pfister (D+P) ES4400 Portable Lead and Involute Tester
The measuring Instrument The new portable profile and lead inspection unit ES4400 offers an exact method of portable measurement thanks to the robust and precise build. A high degree of operational convenience is possible due to the built-in processing of the measured data. The quality level of the gear teeth is easily determined by the […]
The measuring Instrument
The new portable profile and lead inspection unit ES4400 offers an exact method of portable measurement thanks to the robust and precise build. A high degree of operational convenience is possible due to the built-in processing of the measured data.
The quality level of the gear teeth is easily determined by the evaluation software according to ISO, DIN or AGMA standards. The evaluation is displayed via Wi-Fi on a rugged 10.1" tablet with Windows 10 professional and can be stored as a PDF file or printed out.
Operation
The portable profile and lead measuring instrument is used ac-cording to the existing condition on the gear. It is clamped on the workpiece.
By using defined datum points, the instrument is precisely adjusted to the gear axis and center.
The measurement can be done on the gearing machine or on the workshop floor.
Determination of Center and Inclination - Instrument to Gear
The operator is guided through the setup and the measurement. The Learning time is minimal, and the measurements are performed automatically. The measurements are stored automatically and can be re-called via the part numbers identifications.
Measuring functions for involute spur and helical gears:
Profile and Helix
Test results and their analyses according to DIN, ISO, AGMA
Profile Fα, ffα, fHα, fHαm
Helix (tooth alignment) Fβ,ffβ, fHβ, fHαm
Crown Cα, Cβ
Specifications
Description | Metric | Inch |
Workpiece Diameter min/max | 600mm/unlimited | 23.622″/unlimited |
Standard Module / DP | 3-80 Mod | 8.4666 – 0.3175 DP |
Larger Modules / DP | On Request | On Request |
Standard Number of teeth | Up to 999 | Up to 999 |
Higher Number of teeth | On Request | On Request |
Helix angle | +/- 35° | +/- 35° |
Gear width according to customer requirements | Standard 1300mm | Standard 51.18” |
Left/right hand measurement changeover | Automatic | Automatic |
Magnification for diagrams selectable | 100, 250, 500, 1000, 2000 | 100, 250, 500, 1000, 2000 |
Approx. net weight (depending on gear width) | 255kg | 562.2 lbs |
Dimensions | 2100 x 1010 x 800 mm | 82.67″ x 39.76″ x 31.49″ |
Measuring range | ± 500 µm | 0.00984″ |
Accuracy | VDI 2613 Group I | VDI 2613 Group I |
Power requirements | 400 Volts 50/60 Hz. ±10% | 400 Volts 50/60 Hz. ±10% |
Machine Color | Light Grey | Light Grey |
The evaluation comprises of the following parameters and evaluated per | ISO 1328, AGMA 2000, 2015 and DIN 3962 |
Condition | New |
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Type | Computerized Analytical Inspection |
Manufacturer | Donner + Pfister AG - Gear Metrology Equipment |
Model | ES4400 |
SKU | TBD |
Serial Number | TBD |
Axis | 3 |
Max Diameter Gear | NA |
Max Diameter Pitch | 3-80Mod (8.4666 - 0.3175DP) |
Horizontal/Vertical | NA |
Dimensions | 2100mm (82.67") x 1010mm (39.76") x 800mm (31.49") |
Weight | 255kg (562.18lbs) |
Associated Documents | ES4400 Profile and Lead Inspection Unit.pub |