Pfauter P1501 CNC Hobbing Machine

Pfauter P1501 CNC Hobbing Machine

Hobbing Machine


In Stock, Buildable to meet specifications

Condition:Pre-Owned - Rebuiilt (Like-New)

Brand:Pfauter

SKU:4504

Category: ,

Documents:Download Brochure

MTB Pfauter P1501 Hobbing Machine fully reconditioned, hob head rebuilt and machine recontrolled with all new FANUC CNC, Alpha series HVi digital motors & drives, all new electrical cabinet! Check out the awesome machine offering by MTB!

This Pfauter P1501 machine has been upgraded to have a Fanuc 0iM-F CNC with 4 axes under CNC control, X (Radial), Y (Tangential), Z (Axial), C (Worktable) and then a CNC controlled spindle B (Hob Rotation). The hob setting angle is currently manually adjusted but can be converted to CNC as an option if you are interested. The hob head has been motorized to remove the long drive train and will be equipped with a 15kW Fanuc Alpha series  spindle motor, and given a 20:1 reduction ratio, that's roughly 7000Nm of torque to the hob spindle. The hob head has already been rebuilt, and we will address any issues we find in the worktable also. The control will be fully conversational based with our renowned shop floor programming solution for gear hobbing. The software allows for triple pass cutting, programmable directions, taper correction, crowning with offset capability, shifting control, basic form milling (gashing) capability, radial plunge cycle, short lead hobs corrections, measuring over pins size corrections and a lot more. The machine has a 2-Start worm worktable worm which was usually purchased for higher table speeds for example to do pinion shaft hobbing. Since the machine is currently undergoing the CNC conversion process there is still time to add special capabilities and features to the machine to customize it for your specific needs. For Example; The machine as it was acquired does not have a tailstock, but if you desire one we can install one for you with the arm configured like you require will all respective tooling and functions. This Pfauter P1501 machine is fully serviced and supported by the Pfauter experts at MTB. Contact us today for a quote or more information on this Pfauter P1501 machine.

Manufacturer Pfauter
Model P1501
Serial Number 24494

Description
This machine is being offered with a partial rebuild and a conversion to CNC using a Fanuc 0iM-F Plus CNC and Fanuc Alpha series HVi digital drives. We can also offer this machine with a full rebuild. All partially rebuilt or re-certified machines are fully cleaned. All moving slides, spindles and other moving systems are inspected for problems. Any gibs or adjustable backlash systems are adjusted to the best possible settings. All hydraulic, coolant, lubrication and pneumatic systems are checked for proper functionality and leaks. All filters are replaced. All worn hoses, broken cables, connectors, buttons, lamps and wires are replaced. A custom guarding solution can be implemented. All machine cycles will be tested. Parts are cut to verify the machine capability. Charts from the test cutting are documented for your viewing.

Mechanical Specifications
Number of CNC controlled axes 4 X,Y,Z,C
Number of Optional CNC controlled axes 1 A
Number of CNC controlled spindles 1

Pitch rating               1.5875 DP 16 Mod
Maximum workpiece diameter 59.055 in 1500 mm
Maximum axial travel 23.622 in 600 mm
Worktable diameter 47.244 in 1200 mm
Table bore diameter 10.039 in 255 mm

Maximum radial center distance 34.252 in 870 mm
Maximum radial center distance 2.362 in 60 mm
Minimum axial height from table top 14.173 in 360 mm
Maximum axial height from table top 37.795 in 960 mm

Maximum hob diameter 9.055 in 230 mm
Maximum hob length 11.024 in 280 mm
Maximum hob shift travel9.843 in 250 mm

Rapid traverse radial 39.370 in/min 1000.000 mm/min
Rapid traverse axial 59.055 in/min 1500.000 mm/min
Rapid traverse tangential 5.906 in/min 150.000 mm/min
Maximum Worktable RPM 0 to 4 RPM

Maximum swivel angle -45 deg +45 deg
Hob speed range (Infinitely Variable) 10 to 200 RPM
Taper in hob spindle Morse #5

Length 181.496 in 4610 mm
Width 110.236 in 2800 mm
Height 125.984 in 3200 mm

Machine Weight 39683 lbs 18000 kg
Plant power 460 VAC 60 Hz

Features
2 Start Index Worm
Tailstock with pressure adjustment is available as an option.
Servo Controlled Hob Head Swivel is available as an option.
Morse #5 taper for hob spindle
Triple Cut Workcycle
Crowning with crown offset
Taper correction
Custom hobbing cycles are available
Incremental Hob Shifting

Controls
Fanuc 0iM-F CNC

Machine Includes
Side mount coolant tank
Chip Conveyor
One 2.5″ hob arbor and nut Other diameters are available as options
Two copies of the operations manuals
Two copies of the maintenance documentation
1 Year warranty on the controls and MTB workmanship

MTB Recertification Program includes
Hob head will be checked for problems
Work table drive system checked for problems
Hydraulic system drained and cleaned
All filters changed
A customized guarding solution can be installed
Machine will be thoroughly cleaned
All cycles will be tested and verified as fully functional
All hoses replaced
All electrical wires and cables will be replaced
All controls are being replaced
All features will be tested and verified as fully functional
Coolant system checked for problems
Coolant tank and chip collection system cleaned
All axes checked for accuracy and repeatability
Machine geometry checked and recorded
Sample parts can be hobbed if requested

ConditionPre-Owned - Rebuiilt (Like-New)
TypeCNC
ManufacturerPfauter
ModelP1501
SKU4504
Serial Number24494
Axis2
Max Diameter Gear59.055" (1500mm)
Max Diameter Pitch1.5DP (16Mod)
Horizontal/VerticalVertical
DimensionsL 181.496" (4610mm) x W 110.236" (2800mm) x H 125.984" (3200mm)
Weight39683lbs (18000kg)
Associated DocumentsP1251-1501 OEM Specs